Twin-sheet termoformowanie produces trays from two simultaneously formed plastic sheets that are welded together. The result: extremely rigid, double-walled trays with hollow chambers for maximum stability at minimum weight.
In twin-sheet termoformowanie, two plastic sheets are simultaneously heated i formed in separate tool halves. The two halves are then brought together under pressure i welded. The result: a double-walled tray with an integrated hollow-chamber structure that offers exceptional rigidity i load capacity at low weight.
This construction combines advantages of injection-moulding-like stability with economics of termoformowanie. Twin-sheet trays are particularly suited for heavy-duty transport of heavy components, in automotive industry, mechanical engineering i industrial logistics — wherever conventional single-walled trays reach their limits.
We manufacture twin-sheet plastic trays from ABS, PE-HD i PP — depending on requirements for chemical resistance, temperature resistance i mechanical loading. Through hollow-chamber structure, stacking lugs, reinforcement ribs i grip recesses can be integrated directly into design without additional assembly or post-processing.
The double-walled construction also provides excellent thermal insulation i vibration damping — ideal conditions for sensitive components during transport. All twin-sheet trays are individually manufactured to your dimensions i specifications.
Two welded plastic sheets form a stable sandwich structure with integrated hollow chambers.
Hollow-chamber structure provides injection-moulding-like rigidity with significantly reduced material consumption.
Komory wypełnione powietrzem zapewniają izolację termiczną i tłumienie drgań dla wrażliwych komponentów.
Stacking lugs, reinforcement ribs i grip recesses are realised directly in forming process — no post-processing required.
Double-walled hollow-chamber structure offers injection-moulding-like rigidity at up to 40% less weight compared to solid material.
Designed for heavy components i parts — load capacities that single-walled trays simply cannot achieve.
Integrated stacking lugs i positioning aids enable safe stacking i efficient space utilisation in storage i transport.
Robust construction for hundreds of cycles — quickly pays for itself in closed-loop systems i logistics chains.
The hollow-chamber structure absorbs shocks i vibrations — optimal protection for sensitive components during transport.
Manufactured in Sundern — własna narzędziownia, highest material quality, short delivery routes in DACH region.
Two plastic sheets are simultaneously heated to forming temperature.
Each sheet is vacuum-formed in its own tool half.
The tool halves come together — hot surfaces are welded under pressure.
The result: a double-walled tray with integrated hollow-chamber structure.
Impact-tough, rigid i chemically resistant. Ideal for twin-sheet trays in oily i chemical environments.
Food-safe, moisture-resistant i ekonomiczne. Particularly for lighter heavy-duty applications i wet environments.
Temperature-resistant up to 100 °C, lightweight i flexible. For twin-sheet trays requiring heat resistance i low weight.
Transport of heavy components such as engine blocks, gearboxes i machine parts — safe i pietrzone.
Części nadwozia, komponenty napędu i części montażowe — nośniki ładunków zgodne z VDA for automotive industry.
Safely transport i store tools, precision parts i semi-finished products — with perfectly fitting cavities.
Efficient stacking systems for warehouse i shipping — hollow-chamber structure saves weight with full protection.
Produkujemy Twoje produkty z różnych wysokiej jakości materiałów — w zależności od wymagań dotyczących przejrzystości, stabilności, odporności termicznej i zrównoważonego rozwoju doradzamy optymalny wybór.
Odporny na uderzenia, oleje i wymiarowo stabilny do 85°C — nasz standard dla tacek przemysłowych.
Wysoce odporny chemicznie i niezniszczalny — do tacek w kontakcie z olejami, chłodziwami i agresywnymi mediami.
Odporny na temperaturę do 100°C — idealny do procesów gorącego napełniania, nadaje się do zmywarki i wielokrotnego użytku.
Lekki i ekonomiczny — idealny do produkcji wielkoseryjnej i zastosowań wrażliwych na koszty.
Robust wielorazowe trays for circular economy — ABS i PC, 100+ cycles.
Precision workpiece carriers for assembly i transport — produkowane na zamówienie for your components.
VDA-compliant trays for automotive industry — heavy-duty i precyzyjnie dopasowane.
Chemicznie odporne tacki ABS — odporne na oleje i rozpuszczalniki.
Share your requirements for component dimensions, load capacities i quantities — we will advise you on optimal twin-sheet construction.
Odpowiemy w ciągu 24 godzin.