Precision-formed trays for trayserver systems, pick & place machines and robotic assembly — millimetre-accurate positioning for the highest demands in electronics assembly and micro-technology.
Trayserver trays are high-precision thermoformed parts developed for use in automated placement systems. They enable fully automatic feeding of components to pick & place machines, robotic placement heads and vision systems — without manual intervention, with high reproducibility and minimal reject rates.
The key to a successful trayserver tray is dimensional accuracy: every component must sit in exactly the same position in the tray — regardless of whether it is the first or the 10,000th part in the series. Our thermoforming tools are designed for these tolerance requirements, with tool temperature and the trimming process precisely controlled.
We manufacture trayserver trays for electronic components, micro switches, sensors, connectors, SMD components and customer-specific parts. Depending on component sensitivity, we produce from ESD-protected materials (PS-ESD, PET-ESD) or from standard thermoforming materials.
On request, we coordinate the tray geometry directly with the manufacturer of your placement system or validate the trays through a joint sampling process. We supply sample trays for machine qualification before series production begins — keeping you on the safe side.
Tight tolerances guarantee reproducible component positioning — a prerequisite for error-free automatic placement.
Trayserver trays in ESD material reliably protect electronic components from electrostatic discharge during automated handling.
Sample trays for qualification before series start — we guide you through the sampling process.
Precision thermoforming tools for reproducible component positions — a prerequisite for error-free robotic placement.
ESD trays from PS-ESD or PET-ESD to DIN EN 61340 — protecting components even during automated handling.
Dimensions matched to common trayserver formats — compatible with JEDEC standard and customer-specific systems.
High-contrast tray surfaces for reliable optical detection by camera systems in automated lines.
Trayserver trays are stackable for efficient storage and automated magazine loading in stackers.
Production in Sundern with in-house toolmaking — short delivery and response times for series-accompanying corrections.
We manufacture your products from various high-quality materials — depending on requirements for transparency, stability, temperature resistance and sustainability, we advise you on the optimal choice.
Lightweight and economical — ideal for high-volume production runs and cost-sensitive applications.
Impact-resistant, oil-resistant and dimensionally stable up to 85°C — our standard for industrial trays.
Highly chemical-resistant and shatter-proof — for trays in contact with oils, coolants and aggressive media.
Temperature-resistant up to 100°C — ideal for hot-fill processes, dishwasher-safe and reusable.
Antistatic ESD trays for electronic components — RoHS-compliant, conductive.
Precision carriers for CNC and assembly automation — reproducible, dimensionally accurate.
VDA-compliant trays for automated automotive lines — precision placement.
Robust returnable trays for circular economy — 100+ cycles.
Share your component dimensions, placement machine type and tolerance requirements with us — we will develop the matching tray and supply samples for machine validation.