Twin-sheet thermoforming produces trays from two simultaneously formed plastic sheets that are welded together. The result: extremely rigid, double-walled trays with hollow chambers for maximum stability at minimum weight.
In twin-sheet thermoforming, two plastic sheets are simultaneously heated and formed in separate tool halves. The two halves are then brought together under pressure and welded. The result: a double-walled tray with an integrated hollow-chamber structure that offers exceptional rigidity and load capacity at low weight.
This construction combines the advantages of injection-moulding-like stability with the economics of thermoforming. Twin-sheet trays are particularly suited for heavy-duty transport of heavy components, in the automotive industry, mechanical engineering and industrial logistics — wherever conventional single-walled trays reach their limits.
We manufacture twin-sheet plastic trays from ABS, PE-HD and PP — depending on requirements for chemical resistance, temperature resistance and mechanical loading. Through the hollow-chamber structure, stacking lugs, reinforcement ribs and grip recesses can be integrated directly into the design without additional assembly or post-processing.
The double-walled construction also provides excellent thermal insulation and vibration damping — ideal conditions for sensitive components during transport. All twin-sheet trays are individually manufactured to your dimensions and specifications.
Two welded plastic sheets form a stable sandwich structure with integrated hollow chambers.
Hollow-chamber structure provides injection-moulding-like rigidity with significantly reduced material consumption.
Air-filled chambers provide thermal insulation and vibration damping for sensitive components.
Stacking lugs, reinforcement ribs and grip recesses are realised directly in the forming process — no post-processing required.
Double-walled hollow-chamber structure offers injection-moulding-like rigidity at up to 40% less weight compared to solid material.
Designed for heavy components and parts — load capacities that single-walled trays simply cannot achieve.
Integrated stacking lugs and positioning aids enable safe stacking and efficient space utilisation in storage and transport.
Robust construction for hundreds of cycles — quickly pays for itself in closed-loop systems and logistics chains.
The hollow-chamber structure absorbs shocks and vibrations — optimal protection for sensitive components during transport.
Manufactured in Sundern — in-house toolmaking, highest material quality, short delivery routes in the DACH region.
Two plastic sheets are simultaneously heated to forming temperature.
Each sheet is vacuum-formed in its own tool half.
The tool halves come together — the hot surfaces are welded under pressure.
The result: a double-walled tray with integrated hollow-chamber structure.
Impact-tough, rigid and chemically resistant. Ideal for twin-sheet trays in oily and chemical environments.
Food-safe, moisture-resistant and cost-effective. Particularly for lighter heavy-duty applications and wet environments.
Temperature-resistant up to 100 °C, lightweight and flexible. For twin-sheet trays requiring heat resistance and low weight.
Transport of heavy components such as engine blocks, gearboxes and machine parts — safe and stackable.
Body parts, drivetrain components and assembly parts — VDA-compliant load carriers for the automotive industry.
Safely transport and store tools, precision parts and semi-finished products — with perfectly fitting cavities.
Efficient stacking systems for warehouse and shipping — hollow-chamber structure saves weight with full protection.
We manufacture your products from various high-quality materials — depending on requirements for transparency, stability, temperature resistance and sustainability, we advise you on the optimal choice.
Impact-resistant, oil-resistant and dimensionally stable up to 85°C — our standard for industrial trays.
Highly chemical-resistant and shatter-proof — for trays in contact with oils, coolants and aggressive media.
Temperature-resistant up to 100°C — ideal for hot-fill processes, dishwasher-safe and reusable.
Lightweight and economical — ideal for high-volume production runs and cost-sensitive applications.
Robust reusable trays for circular economy — ABS and PC, 100+ cycles.
Precision workpiece carriers for assembly and transport — custom-made for your components.
VDA-compliant trays for the automotive industry — heavy-duty and precision-fit.
Chemically resistant ABS trays — oil, alkali and solvent resistant.
Share your requirements for component dimensions, load capacities and quantities — we will advise you on the optimal twin-sheet construction.
We will get back to you within 24 hours.