ScaPAP · Plastic Replacement · Sustainable

Paper Inlay —
plastic-free
product fixation

The paper inlay from Scafa replaces plastic inserts in folding boxes and cartons with a sustainable, fully recyclable solution — precision-fit, dimensionally stable, and 100% plastic-free.

Paper inlay plastic-free product fixation by Scafa Thermoforming
Made in Germany
Folding Box · Carton · Secondary Packaging

Perfect Product Fixation Without Plastic

Wherever products need to be securely positioned inside a folding box or shipping carton, thermoformed plastic inserts have traditionally been the go-to solution. The paper inlay from Scafa Thermoforming offers the completely plastic-free alternative: molded paper insert parts that precisely hold, protect, and present your product — without a single gram of plastic.

Production takes place using the ScaPAP process from cardboard and cellulose materials. The paper inlay is precision-fit to the contour of your product: whether convex cavities for cosmetic bottles, angular compartments for electronic components, or multi-part inlays for product sets. The dimensional stability is designed so that the insert can support several stacked packages above it.

Since paper inlays are fully recyclable with paper waste and can be disposed of together with the folding box, consumers no longer need to separate and sort plastic parts. This is a genuine added value in customer communication — and a measurable step towards sustainable product packaging.

Paper inlays are particularly suited for industries that focus on a premium unboxing experience: cosmetics & perfume, premium food, electronics, pharmaceuticals, and luxury goods. We produce your paper inlays from economical minimum quantities with short delivery times from Germany.

Precision Contour Shaping

Any product shape achievable — from cylindrical bottles to complex electronic components.

Jointly Disposable

Paper inlay and folding box go into paper waste together — no separating plastic, no confusion for consumers.

Premium Unboxing

Natural paper surface conveys quality and supports the brand experience upon opening — ideal for luxury and premium segments.

Properties & Advantages

Paper inlays — the intelligent answer to plastic inserts.

Multi-Part Inlays

Securely and attractively arrange product sets with multiple elements — every item has its defined place.

100% Plastic-Free

No plastic in the packaging — meets sustainability goals of retail, industry, and legislators.

Shock-Absorbing

Paper structures absorb impacts and vibrations during transport — reliable protection without polystyrene.

Printable

Brand logo, product information, or decorative designs printed directly on the inlay — additional communication space included.

Shipping-Safe

Optimised for e-commerce and mail order — keeps the product securely in position even during long delivery routes.

Easy Integration

Drop-in solution for existing folding box formats — no investment in new outer packaging required.

The Right Material for Your Paper Inlays

We manufacture your products from various high-quality materials — depending on requirements for transparency, stability, temperature resistance and sustainability, we advise you on the optimal choice.

ScaPAP

Our Dry-Fiber process — 8× faster than wet molding, waterless production, finest surface quality.

Virgin Fiber

Pure cellulose fibers — for packaging with premium appearance and food-contact-safe surfaces.

Recycled Paper

Recycled paper fibers — economical and sustainable for industrial protective packaging.

Card-Laminated

Fiber molding with cardboard top layer — combines structural stability with high-quality print surface.

Paper Inlays Materials

More Paper Blister Products

All sustainable packaging solutions from the ScaPAP family.

Free Consultation

Your Custom Paper Inlay

Share your product dimensions and requirements with us. We will develop the right paper inlay and provide you with a no-obligation quote.

Made in Germany
100% Plastic-Free
Custom Manufacturing