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Food-Grade Blister Packaging —
HACCP-Compliant & Sustainable
for Food & Delicatessen

Protect chocolates, baked goods, delicatessen and fresh produce with food-grade blister packaging made from R-PET and A-PET — manufactured at our facility in Sundern (Sauerland). Migration tests passed, Made in Germany.

Snack tray sauce tray PET 2-compartment food packaging – Scafa Thermoforming
Made in Germany
HACCP-Compliant
EU 10/2011

Packaging Solutions for the Highest Food Safety

Food packaging is subject to the strictest requirements: every material in direct contact with food must comply with EU Regulation 10/2011. This means comprehensive migration testing, full traceability and proof that no harmful substances transfer into the food. At Scafa Thermoforming, we take this responsibility seriously — every food-grade blister packaging that leaves our facility meets these standards.

For material selection, we rely on proven partners: Klöckner Pentaplast (kp) supplies us with R-PET film featuring the innovative ABA layer technology — a three-layer structure consisting of 10% virgin PET (outer), 80% recyclate (core) and 10% virgin PET (outer). The food-contact outer layers are made from pure virgin material, while the core of recycled PET reduces the CO2 footprint by up to 60%. For crystal-clear applications, we offer A-PET from kp as virgin material.

Our production in Sundern (Sauerland) meets HACCP-compliant manufacturing conditions. This includes hygienic production environments, documented processes and complete batch traceability. Upon request, we provide material certificates and migration test reports — for your quality assurance and audits.

The applications are diverse: chocolate trays with precision cavities, bakery blisters with optimal ventilation, delicatessen trays for premium presentation, fruit and vegetable trays with freshness protection, and cheese and cold cut packaging for counter sales. Every shape is custom manufactured on our high-speed thermoforming lines — with tools from our in-house tooling department. From 5,000 units, specialised in high-volume production.

HACCP-Compliant

Food-safe manufacturing under hygienic conditions with complete batch traceability. Certificates available upon request.

R-PET & ABA Technology

80% recyclate core with 10/80/10 three-layer structure from Klöckner Pentaplast (kp). Virgin outer layers for safe food contact.

EU 10/2011 Compliant

Migration tests passed — all materials comply with the EU regulation for food contact materials. Documentation available.

Blister Packaging for Food

Your Advantages with Food Blisters

Food Contact

Materials compliant with EU 10/2011 with passed migration tests — safe for direct contact with all types of food.

Sustainable

R-PET with ABA technology: 80% recyclate core, 10% virgin outer layers. Up to 60% less CO2 — fully recyclable within the PET cycle.

Product Visibility

Crystal-clear blisters for appetising product presentation at the point of sale — your food sells through visual quality.

Freshness Protection

Optimal barrier against moisture and oxidation — your food stays fresh and appetising on display for longer.

In-House Tooling

Custom moulds for every product — from chocolate trays to vegetable trays. Short development times, from 5,000 units, high-volume up to 500 million.

Made in Germany

Manufactured in Sundern (Sauerland) — short lead times, strict quality control and personal consultation directly from the manufacturer.

Technical Data at a Glance

Material Partner Density Forming Temperature Special Feature
R-PET (ABA) Klöckner Pentaplast (kp) 1.33 g/cm³ 120–160°C 10/80/10 layering, 80% recyclate
A-PET Klöckner Pentaplast (kp) 1.33 g/cm³ 120–160°C Crystal-clear, virgin
PET kp 1.33 g/cm³ 120–160°C Standard food-grade

Frequently Asked Questions about Food Blisters

What does “food-grade blister packaging” mean?

A food-grade blister packaging meets the requirements of EU Regulation 10/2011 for materials in contact with food. This means: no harmful substances migrate into the food, all materials are tested and certified.

What is the ABA technology for R-PET?

The ABA layering from Klöckner Pentaplast (kp) consists of three layers: 10% virgin PET (outer) — 80% recyclate (core) — 10% virgin PET (outer). The outer layers ensure safe direct food contact, while the core made from recycled material reduces the CO2 footprint by up to 60%.

Is your food packaging HACCP-compliant?

Yes. Our production in Sundern operates under hygienic conditions that meet HACCP requirements. Upon request, we provide material certificates and migration test reports.

Which foods are suitable for blister packaging?

Our blister packaging is suitable for chocolates, baked goods, delicatessen, cheese, cold cuts, fruit, vegetables and many other foods. The packaging protects the product while presenting it appetisingly at the point of sale.

What is the minimum order quantity for food blisters?

We manufacture custom food-grade blister packaging from 5,000 units and specialise in high-volume production up to 500 million units per year per item. For prototypes and initial samples, please contact us directly.

How sustainable is blister packaging made from R-PET?

Very sustainable. R-PET with ABA technology contains 80% recycled material and is fully recyclable within the PET cycle. Compared to virgin PET, R-PET saves up to 60% CO2 emissions. For even more sustainable solutions, we also offer paper blisters made from 100% paper.

When is food-grade blister packaging the right choice?

If your product is in direct contact with food and needs to convince at the point of sale, food-grade blister packaging is the optimal solution.

  • Chocolates & Confectionery
    Precision cavity trays for elegant presentation
  • Baked Goods & Patisserie
    Protective packaging with optimal ventilation
  • Delicatessen & Gourmet
    Appetising product presentation in the premium segment
  • Fruit, Vegetables & Fresh Produce
    Freshness protection and visibility in one
Request food blisters

More Product Categories

Request food blisters

Describe your requirements — we will provide personal and non-binding advice on the right food-grade blister packaging for you.

Call directly
+49 (0) 2935 6099956
Scafa Thermoforming GmbH
Am Lindhövel 4 · 59846 Sundern
E-Mail
info@scafa.de
Made in Germany
HACCP-Compliant
Owner-managed

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