Plastic Inlays for
Product Fixation

Custom thermoformed inlays for cartons, folding boxes and outer packaging — keep your products securely in position and protect them reliably during transport and at the point of sale.

Black plastic inlay with metal fittings for product fixation — Scafa Thermoforming
Custom Manufacturing Made in Germany

Inlays that fit perfectly

Thermoformed plastic inlays are the elegant solution for all applications where a product needs to be securely fixed within a carton or folding box. The inlay fits snugly inside the carton and holds the product precisely in place — without tape, without padding material, without additional effort during assembly.

Whether tools, household appliances, medical devices, cosmetics, electronics or technical components: our plastic inlays are developed to the exact dimensions of your product and outer packaging. Through precise shaping in the thermoforming process, inlays are created with minimal material consumption and optimal protection.

Depending on requirements, we use PET, PS, PP or rPET as materials. Transparent inlays keep the product visible and make it attractively presentable at the POS. Coloured inlays can match your corporate design. For products in the food or medical sector, medical-grade and food-safe materials with material certificates are available.

Thanks to our in-house toolmaking facility in Sundern, we realise your plastic inlay quickly and cost-effectively — from the first sample to series production. We accompany you throughout the entire development process and optimise the geometry together with you for the best results in assembly friendliness and protection.

Form-Fitting Reception

Precisely adapted to your product geometry — secure hold without additional padding material.

Multiple Products at Once

Inlays with multiple compartments for sets, accessories and product combinations in one package.

Transparent or Coloured

Clear inlays for POS visibility or coloured to match your corporate design — both easily achievable.

What makes our Plastic Inlays stand out

Optimal Product Protection

Prevents scratches, impacts and movement of the product in the carton — ideal for sensitive surfaces.

Fast Assembly

Simple insertion saves assembly time — no screws, no gluing, no padding required.

Recyclable

PET and rPET inlays are fully recyclable — available in 100% recycled material on request.

All Materials

PET, PS, PP, rPET — transparent, milky white or coloured. Food-safe variants available.

In-House Toolmaking

Tool development and construction in-house — short reaction times, economical small runs possible.

Sundern, Sauerland

Production in Germany — short delivery routes, reliable quality, personal contact person.

Application Areas for our Plastic Inlays

Consumer Goods

Inlays for electronics, tools and household goods — secure product presentation in folding boxes

Cosmetics & Pharma

Thermoformed inlays for creams, bottles and medications — precise fixation in packaging

Automotive

Inlays for small parts, accessories and spare parts — form-fitting reception in the carton

Industry

Protective inlays for sensitive components in transport and storage packaging

The right material for your plastic inlays

We manufacture plastic inlays precisely from various thermoplastics — depending on product weight, surface sensitivity and packaging requirements.

PS

Light and dimensionally stable — our standard for packaging inlays in cartons and outer packaging.

PET

Crystal clear and robust — for inlays with viewing window and high product visibility at the POS.

PE

Soft and shock-absorbing — protects sensitive surfaces from scratches and pressure marks.

PP

Temperature-resistant and chemically inert — for inlays in food and pharmaceutical packaging.

Plastic inlay materials — PS, PET, PE, PP

Similar Plastic Trays

Custom plastic inlay —
request a quote now

Send us your product dimensions and desired features — our experts will advise you free of charge and create a tailored quote.

Made in Germany
In-House Toolmaking
Response within 24h

Send Enquiry

Describe your project — we will get back to you personally within 24 hours.

* Required fields

By submitting, you consent to the processing of your data to handle your enquiry. More information in our Privacy Policy.