Medical Blister Packaging —
documented & produced under controlled conditions
for Pharma & Medical Technology

Protect medical devices, sterile goods and pharmaceutical products with custom blister packaging made from PETG and G-PET — manufactured at our facility in Sundern (Sauerland). Documented, traceable, Made in Germany.

Medical blister packaging PETG transparent for pharma and medical technology – Scafa Thermoforming

Packaging solutions for the highest hygiene standards

In medical technology and the pharmaceutical industry, packaging is about more than just product protection — it is about patient safety. Medical blister packaging must provide a reliable sterile barrier that protects the product from the point of sterilisation through to the point of use. Every package must be documented, traceable and manufactured under controlled conditions.

We process medical-grade films from leading manufacturers: PETG from Klöckner Pentaplast (kp) — crystal-clear, extremely impact-resistant and suitable for demanding applications. Additionally, we use G-PET (GAG films) from Krumbeck — sealable, dimensionally stable and with a glycol-modified outer layer that enables secure Tyvek or foil sealing. Both materials are free from plasticisers and suitable for direct contact with medical devices.

Production takes place at our thermoforming facility in Sundern (Sauerland). Our processes are designed to ensure complete documentation and traceability. We provide material certificates, batch documentation and measurement reports — everything you need for internal audits, approval procedures and collaboration with Notified Bodies.

Typical applications: packaging for surgical instruments and single-use sets, implants and prosthetic components, diagnostic kits and test cassettes, pharmaceutical unit doses and blood ampoules. Whether prototype or series production — we develop the right solution together with you.

Documented & Traceable

Material certificates from raw material manufacturers available. Full traceability through batch documentation, material certificates and measurement reports — for audits and approval procedures.

PETG & G-PET Specialist Films

Medical-grade films from Klöckner Pentaplast (kp) and Krumbeck — crystal-clear, extremely impact-resistant, sealable. Ideal for sterile barrier packaging with Tyvek sealing.

In-House Tooling

From prototype to series production — tools and moulds are built in-house in Sundern. Shortest paths, rapid adjustments, maximum flexibility for your medical packaging.

Blister Packaging for Medical & Pharma

Your advantages with medical blister packaging

Sterile Barrier Packaging

PETG films provide a reliable barrier against contamination — protecting your product from the point of sterilisation through to the point of use.

Documented & Traceable

Fully documented and traceable processes. Material certificates and measurement reports for internal audits and regulatory authorities.

Transparency

Crystal-clear view of the product for visual inspection — without having to open the packaging. Essential for quality control and goods receipt.

Sealable

G-PET outer layers enable secure Tyvek or foil sealing — tamper-evident closure for maximum product safety.

Traceability

Batch documentation and material certificates on request — complete documentation for your quality assurance and regulatory requirements.

Made in Germany

Manufactured at our facility in Sundern (Sauerland) — short paths, personal consultation and the quality standards of German manufacturing.

Technical Material Data

PETG Klöckner Pentaplast (kp) 1.27 g/cm³ 110–150 °C Extremely tough, sealable
R-PET Klöckner Pentaplast (kp) 1.33 g/cm³ 120–160 °C ABA technology (80% recyclate)
G-PET (GAG) Krumbeck 1.30 g/cm³ 120–150 °C Weldable (G outer layer)

Frequently asked questions about medical blister packaging

What are medical blister packages?

Medical blister packages are thermoformed plastic packaging specifically designed for the protection and sterile storage of medical devices, surgical instruments and pharmaceutical products. They meet stringent requirements for material purity, barrier properties and traceability.

Which materials are suitable for medical blister packaging?

For medical applications, we primarily use PETG and G-PET from Klöckner Pentaplast (kp) and Krumbeck. These materials are crystal-clear, extremely impact-resistant and sealable — ideal for sterile barrier packaging with Tyvek sealing. Material certificates available on request.

Are your blister packages documented and traceable?

Yes. Our manufacturing processes are documented and traceable. We support you with material certificates, batch documentation and measurement reports — for internal audits and regulatory requirements.

What is your minimum order quantity for medical blisters?

We manufacture custom medical blister packaging from 5,000 units and specialise in large-scale production of up to 500 million units per year per item. For prototypes and initial samples, contact us directly — thanks to our in-house tooling in Sundern, we are exceptionally flexible.

Do you produce under controlled conditions?

We produce under controlled conditions and can ensure controlled manufacturing environments on request. Contact us — we will determine together which requirements apply to your application.

What sets Scafa apart from other medical packaging manufacturers?

In-house tooling, short lead times, direct communication without middlemen — and over 30 years of experience in thermoforming. As an owner-managed company in Sundern (Sauerland), we offer personal consultation and full traceability. Made in Germany.

When is medical blister packaging the right choice?

  • Sterile products or implants
  • Surgical single-use instruments
  • Diagnostic kits and test cassettes
  • Pharmaceutical unit doses

Developing a medical device and need packaging that thinks ahead? We provide personal consultation — from material selection to documented series production.

+49 (0) 2935 6099956

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Request medical blister packaging

Describe your requirements — we will provide personal, no-obligation consultation on the right medical packaging solution.

Direct Line
+49 (0) 2935 6099956
Scafa Thermoforming GmbH
Am Lindhövel 4 · 59846 Sundern
E-mail
info@scafa.de
Made in Germany
Owner-managed
Documented & traceable

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