Flocked Inlays —
Velvet Surface for Premium
Packaging

Flocked inlays combine the dimensional stability of polystyrene with the luxurious feel of a velvet surface — produced in collaboration with Krekelberg Flock Products. Perfect scratch protection for watches, jewelry, optics and medical technology. Manufactured in Sundern (Sauerland), Germany.

Request a Quote +49 2935 6099956
Flocked inlay with velvet surface for premium packaging — Scafa Thermoforming
Made in Germany
Krekelberg Flock
PS Base

Flocked Inlays — Luxury Feel Meets Thermoforming

Flocked inlays provide a velvet-like soft-touch surface that reliably protects even the most sensitive products against scratches. The upright-standing textile fibers form an elastic cushion — ideal for polished watch cases, glass lenses and medical instruments.

The Process: We source pre-flocked PS film from our partner Krekelberg Flock Products — available in black, gray, white, blue, red as well as custom RAL colors on request. We then thermoform this pre-flocked film on our vacuum forming machines in Sundern into precision inlays. The key: heat is applied specifically from the non-flocked backside of the film, ensuring the velvet surface remains undamaged during the thermoforming process.

Applications: Flocked inlays are used wherever high-value products need to be packaged scratch-free and presented in a premium manner — Watches & Jewelry (scratch protection), Optics & Lenses (dust-free protection), Medical Technology (instrument trays), High-End Tools (presentation cases) and Cosmetics (luxury gift packaging).

Why PS as the Base? Polystyrene delivers the sharpest contours in thermoforming — critical for precise product fit. The flock layer adds only 0.3–0.5 mm in thickness. The combination: precision and luxury in one package.

Velvet Surface

Electrostatically flocked — soft, luxurious feel for premium products. The velvet-like surface conveys the highest quality.

Scratch Protection

Reliably protects sensitive surfaces — polished watch cases, glass lenses and medical instruments remain flawless.

RAL Colors

Black, gray, white, blue, red as standard — or custom color selection to RAL on request for your corporate identity.

Flocked Film — 2-Layer Construction

We source pre-flocked PS film and thermoform it with targeted heat application from the backside.

Flock Layer (Top) Velvet-like textile fibers — scratch protection & luxury feel
0.3–0.5 mm
PS Carrier (Bottom) Dimensionally stable, sharp contours — base for thermoforming
Main Material

During thermoforming, heat is applied specifically from the PS backside — this keeps the velvet-like flock surface undamaged.

Technical Data

Carrier Material Polystyrene (PS)
Flocking Krekelberg Flock Products
Base Density 1.06+ g/cm³
Forming Temperature 130–150°C (before flocking)
Flock Fiber Length 0.5–2.0 mm
Additional Thickness approx. 0.3–0.5 mm
Standard Colors Black, Gray, White, Blue, Red
Custom Colors To RAL on request

When Are Flocked Inlays the Right Choice?

Flocked inlays are the ideal solution wherever sensitive products need to be packaged scratch-free, dust-free and in a premium presentation:

  • Watches & Jewelry — Scratch-free presentation
  • Optics & Lenses — Dust-free protection
  • Medical Instruments — Premium storage
  • Premium Tools — Presentation case inserts
  • Cosmetics & Perfume — Luxury gift packaging
Flocked inlay velvet surface for watches jewelry and medical technology — Scafa Thermoforming
Request Flocked Inlay

Frequently Asked Questions

What are flocked inlays?
Flocked inlays are thermoformed plastic inserts (usually made from PS) that feature a velvet-like flock coating. Short textile fibers are electrostatically applied upright onto the surface — the result is a soft, scratch-protecting velvet surface.
What colors are available?
As standard we offer black, gray, white, blue and red. Custom colors to RAL specifications are available on request — just contact us.
How does flocking protect against scratches?
The upright-standing flock fibers form an elastic cushion between the product and the molded part. Even highly sensitive surfaces (polished watch cases, glass lenses) are reliably protected against scratches.
What is the minimum order quantity for flocked inlays?
We produce flocked inlays from 5,000 pieces and specialize in high-volume production of up to 500 million pieces per year per article. The flocking is carried out by our partner Krekelberg Flock Products — a specialist in electrostatic flocking.
Can materials other than PS be flocked?
In principle yes — ABS or PET can also be flocked. However, PS offers the best combination of contour sharpness and adhesion base for the flock. We are happy to advise you on your specific application.

Related Materials

PS / HIPS

The base material for flocked inlays — highest contour sharpness in thermoforming.

Learn more

ABS

Impact-resistant all-rounder from Universal-Polythex — for heavy components and harsh industrial environments.

Learn more

PET

Transparent polymer with high clarity — ideal for visual packaging and food-grade applications.

Learn more
All Blister Packaging Technical Component Trays

Request Flocked Inlays

Describe your requirements — we will advise you personally and without obligation on the right flocked inlay solution.

Direct Line to the Manufacturer
+49 (0) 2935 6099956
Scafa Thermoforming GmbH
Am Lindhövel 4 · 59846 Sundern
Made in Germany
Partner: Krekelberg

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