Custom Paper Blister —
ScaPAP made to order

Your paper blister is developed and manufactured exactly to your specifications — directly from the manufacturer in Sundern (Sauerland), Germany. 100% paper, plastic-free, PPWR-compliant. Just 4 details to start your custom paper blister project. Made in Germany.

Your custom paper blister inquiry in 30 seconds

You don't need a finished specification sheet. Describe your desired paper blister in a few words — Markus Klemp will take care of the rest.

Custom Paper Blister Inquiry

Just 4 details needed — we will get back to you personally.

Optional: If available, please send us 3D data (STEP/IGES), drawings or sketches to info@scafa.de

* Required fields

The manufacturing process for your ScaPAP paper blister

1

Technical Drawing

Our development team — including Aljoscha Pampuch — creates the CAD drawing of your custom paper blister, precisely tailored to your product and optimized for Dry-Fiber technology.

2

Approval

You receive the drawings for review — with all dimensions and material specifications (100% paper, PPWR-compliant).

3

Sampling (Ureol)

Segment samples made from Ureol — not the final surface finish, but perfect for initial fit testing with your product.

4

Tooling (CNC)

Production tooling on our in-house CNC machines in Sundern — short paths, fast execution.

5

Serial Production (Dry-Fiber)

ScaPAP Dry-Fiber technology — 8x faster than conventional wet-fiber processes. 100% paper, plastic-free.

6

Delivery

Fast delivery times directly from the factory — your custom paper blister Made in Germany.

Why your paper blister is in the best hands with us

Extensive Machine Fleet

Multiple thermoforming systems combined with ScaPAP Dry-Fiber technology for complex paper blister geometries

In-House CNC Tooling

Tools are manufactured in-house — no outsourcing, short development cycles for your paper blister

Inline Punching

Inline punch for euro holes, ventilation holes and cutouts at different levels — directly in the production process

High-Volume Specialist

Custom paper blisters from 5,000 to over 50 million units — your partner for industrial high-volume production

Quality Assurance & QM

Seamless process control in the Dry-Fiber process — consistent material thickness, clean die-cut edges and highest stability for your sustainable series

FAQ — Custom Paper Blister

How many details do you need for a quote?

Just 4 details: a brief description of your desired paper blister, the dimensions (length × width × depth in mm), the desired color, and the planned order quantity. With that, we will prepare a non-binding quote for your custom paper blister.

Is the ScaPAP paper blister really 100% plastic-free?

Yes, our ScaPAP paper blisters are made from 100% paper — no plastic components, no coatings. The Dry-Fiber technology enables three-dimensional shaping exclusively from paper fibers. Fully recyclable with regular paper waste.

How long does it take from inquiry to first delivery?

For new developments, expect approximately 6-8 weeks from inquiry to first serial delivery. This includes technical drawings, sampling (Ureol), tooling on our in-house CNC machines, and production start-up.

Does the paper blister meet PPWR requirements?

Yes, ScaPAP paper blisters are PPWR-compliant (Packaging and Packaging Waste Regulation). As a 100% paper packaging without plastic components, they meet all requirements of the new EU packaging regulation regarding recyclability and material reduction.

Can I receive a sample before serial production?

Yes, we always create segment samples from Ureol before serial production of your custom paper blister. These samples do not have the final surface quality but are perfect for fit testing with your product. Production tooling only begins after your approval.

Related Paper Blisters

Custom Paper Blister —
ScaPAP Made in Germany

From idea to finished paper blister: Markus Klemp advises you personally and Aljoscha Pampuch designs your tailor-made solution. 100% paper, plastic-free, PPWR-compliant. Directly from the manufacturer in Sundern (Sauerland), Germany.